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Machine Learning-Based Pull-off and Shear Optimal Adhesive Microstructures

Fiber ml optimization
Design and fabrication process of the machine learning-based design of fibrils for maximal adhesion on smooth flat surfaces. A) A design optimization goal (e.g., maximize adhesion) along with the design constraints is supplied to the Bayesian optimization algorithm. The Bayesian optimizer provides design parameters to the simulator, and the simulator returns the estimated adhesion back using a finite element method (FEM)-based adhesion mechanics simulation. This process runs iteratively until the optimal design is achieved. B) The algorithm starts with a random shape and explores the broad design space by controlling Bezier-curve control points to maximize the estimated adhesive force from the FEM simulation. In each iteration, a comprehensive FEM simulation from the initial attachment to the detachment is performed. As the iteration number increases, the shape evolves to the best design. C) After the optimization, the best design is fabricated using two-photon polymerization and a subsequent double molding-based replication technique. D) The fabricated version of the optimal fibril design with the tip diameter of 70 µm (iteration number 110) is shown in a scanning electron microscope image (scale bar: 50 µm).

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Physical Intelligence Article Machine Learning-Based Shear Optimal Adhesive Microstructures with Experimental Validation Dayan, C. B., Son, D., Aghakhani, A., Wu, Y., Demir, S. O., Sitti, M. Small, :2304437, 2023 () DOI BibTeX